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I experienced a blowout while driving from Hilo to Kona a while back and the ensuing adventure was a bit longer than expected. Let me regale you with the story of my flat tire…


Round One


A blowout is no fun, but this one was remarkably comfortable thanks to the run-flat tires on my 2006 Honda Odyssey. While that might sound like good news, it’s not, but we’ll get to that later. I pulled over and it only took about ten minutes to get the spare installed. At which point I discovered the spare is also flat, but since it has a thicker tire I couldn’t tell just by handling it. Although I didn’t have a 12V air compressor, a failure to be resolved at another time, I did have my bike pump and plenty of time, so I got to work. After a few minutes of pumping I’d made no progress and investigated to discover a leak around the valve stem on the spare.


At this point it was 5PM on the day before Easter. Most businesses on this island are closed on the weekend. Most businesses on this island are closed on holidays. Most businesses on this island are closed after 5PM. And, the kicker, most businesses on this island don’t answer their phone. All that added up to us spending about an hour trying to find a mobile mechanic or towing company, leading to finally finding someone who was closed but knew a guy who knew a guy who did after hours towing. We called that guy and he asked for $400 for the tow. In hindsight, I should have taken it, but it seemed like unnecessarily much at the time.


We called a few friends in search of a ride home and found someone willing to cross the island just for the company. While we waited for the ride I prepped our gear to fit as much as we could in his car and leave as little as possible behind. That included taking both wheels off both bikes we had with us, and getting all the electronics and paperwork out of the van. We got lucky that he was in a station wagon and it all just barely fit! A few hours after the blowout, I was back home with a blown tire on the rim sitting in my garage, and so ends round one of Sparr vs Flat Tire.


Round Two


Sunday was a lost cause, so my next efforts were on Monday. I finished up work shortly after noon thanks to the time difference with my office, then set about my quest to get a new tire, get it mounted, and get it back to the van. I had taken the jack out of the van so I tossed that in my medium-size hiking backpack along with some snacks and water and other supplies. Then I strapped the tire to the pack, took a selfie, and started walking. I picked three tire shops, including Costco, as likely targets, the closest being about five miles away. I walked about a quarter mile down a 10% grade to a main road then stuck my thumb out. Standing still with the tire didn’t earn me any sympathy, but as soon as I put the pack back on and started walking I got picked up. My first ride got me halfway there, and my second within a block of the first shop. First shop told me they have never seen the numbering scheme on the tire (235/710R460) and can’t deal with it. Second shop was Costco and they were able to tell me it’s a specialty tire (PAX) that they can’t order. I spent over an hour waiting for them to get me a quote on new rims and tires, which they failed to accomplish. While waiting I also called a few other tire shops. I left voicemails with the ones that didn’t answer and spoke to the few that did, all of whom told me they didn’t have the tire and couldn’t mount it if they did. A few said they could order the tire and would get a quote for me. I asked for the same on all the voicemails. One of them told me to try the Honda dealership, but they were already closed at that point. I also did some googling and learned that Honda had actually been sued and settled over how hard it is to find a mechanic that can work on these wheels and tires. I bought a folding cart at Costco so that round three would be a bit less back-breaking, and got a ride home from a friend.


Round Three


On Tuesday I had not heard back from any of the shops with quotes to order the tire, so I went online and ordered a pair myself. $500 for the pair, plus $40 shipping from the mainland which is astounding considering that FedEx’s consumer portal quotes $840 for the same shipment. I watched a few YouTube videos and convinced myself I could mount them if I had to. It’s not a trivial process, but it’s not THAT much harder than mounting a regular tire without power tools would be.


The tires arrived on Thursday morning. I called the local Honda dealership and they said they could mount them, so I loaded up the cart and started walking from home again, this time with one rim and two tires (blown and new), along with the other supplies like the jack. A helpful guy in a pickup truck picked me up pretty quickly once I was walking on the main road with my thumb out, and he took me right to the Honda shop. Where, of course, I was told after a short wait that they can’t mount the tires, and the only shop that can is on the other side of the island. At that point I took out my phone and called the same shop I was standing in, asked the person on the phone very specifically if they could mount my tire (by type and brand) and was once again told yes. I asked person B to go educate person A and I started packing up to walk again.


I walked about a mile without finding a ride. Fortunately along the way to my next destination was a cool place to get food and drink, which meant my packed snacks could stay packed for later. I sated myself and arranged for a ride across the island with the same friend who was there for the blowout. For timing reasons, I took a Lyft to get closer to them, once again barely fitting the load into a vehicle.


Along the drive with my friend we passed the van and it was right where we left it. We made it to the mystical lone tire shop with ten minutes to spare, after having called ahead a few times to make sure they could fit us in. They said we were risking having to leave the tire overnight, but we were committed at that point. Fortunately between the two of us we convinced the shop to do the work in their post-closing-to-customers pre-done-working hour, possibly aided by the fact that it was an educational opportunity for some folks there who hadn’t seen this kind of tire before and definitely by my willingness to take back and dispose of my own blown out tire.


It took them about an hour to get the tire changed, and then we started the drive back to the van. Unfortunately, we discovered that someone had broken a window on the curb side. Two of them, actually, since the first one they broke wasn’t big enough to reach through. Fortunately they didn’t bother climbing in, presumably because the inside already looked ransacked from where I’d had to unpack the spare and then removed all the valuables. This one is a tiny bit my own mistake; I shouldn’t have locked the doors after already removing the valuables. I’m surprised they didn’t steal the battery or other low hanging fruit. I’m more surprised they left the extra jack they were probably going to use to steal my wheels. This is my second bit of evidence that the more remote parts of the island aren’t as crime-free as the populated areas seem to be.


Aftermath


I drove the van back home with no issues other than cold wind and buffeting from the missing window. The next time I crossed the island in the van I took the second new tire with me to get it mounted, so I wouldn’t be on mismatched-wear tires. On my last trip to San Francisco before shipping the container full of my stuff I picked up the glass and put it in the container, to save $300+ in shipping. The Honda dealership was able to install the big one, and I had to install the small one myself which went mostly well. That was a month ago at this point, and the only remaining step is to wind up the insurance claim for the broken window and see if their shop of choice can source the one rubber gasket I wasn’t able to replace during the install. At this point I’m calling the flat tire saga complete. I learned a lot, about Hawaii, my van, my friends, and my minimal ability to hike with a 60+ pound pack. Onwards and upwards!

sparr: (cellular automata)
I put out some inquiries online about getting a new door. Quotes came back in the $600-750 range. I decided to pursue self-service junk yards instead. Row52.com is a website for searching those yards, so I found a few that had multiple compatible vans. Unfortunately all the photos are from the driver's side, so I didn't know ahead of time if they had a sliding door or not. Three junkyards later and the ratio turned out to be 2 sliding doors vs ~16 double doors. I did consider switching to the double, but that would be a non-trivial task involving a lot of new precisely placed holes in the interior and exterior of the vehicle.

The first sliding door I found had severe rust and weld-ripping damage, but the hardware was decent so I picked up those pieces in case I ended up repairing the door I have. The second sliding door I found was good enough (my standards having been lowered by the low frequency of finding such doors). It has a window, which is a mixed blessing. Between my old door, the new door, and the hardware from the first junkyard I was able to mix and match a significantly better set of individual hardware pieces. I need to lubricate a bunch of bearings and hinges, and some mechanical part rust needs cleaning more urgently than the general body rust elsewhere, but otherwise I think those mechanical bits will long outlast the rest of the van.

Assuming the new door is still in its original shape, the body of the van is bent just a little where the latch is. I'll be applying a jack and hammer and some more creative forms of leverage there in an attempt to get everything to line up cleanly. Right now I've got to apply some specific attention to the latch area when closing the door.

Along the way I picked up a replacement seatbelt for the driver's side, an upgraded model with adjustable shoulder height. I also grabbed a door handle and lock knob and linkages for the rear door, which the police had removed to stop prisoners from opening the door from inside. And I nabbed a full set of larger fuses and relays out of one of the junk vans. I didn't have the time/patience/motivation to follow through with the idea, but I noted that it would not be too hard to swap the front doors out for later models with power windows and locks and vent windows. If I keep it, I'll do that on my next, less urgent, junkyard expedition. I didn't think to grab the mechanism that holds the rear doors halfway open; that will come next time around as well. I did see some spare tire mounts for the rear door, but they were all too rusty considering that a new one online is just ~$70. I'll get one when I get a spare, before I make any long trips.

I discovered that the three rear sections are not quite the right size for a twin mattress. The rear two sections are each a few inches too narrow, and the front section (sideways) is a foot too short. If I decide to do a live-in conversion with the cage structures mostly intact, a non-rigid twin mattress (foam or stuffed) shoved into one of the rear sections is probably in order.

I put tape over all the holes in the roof. The inside of the ceiling and walls has stopped collecting water now, and it seems to have mostly drained out. I am annoyed that the previous owners didn't think to cover those holes after removing the light bars, or to put a rubber pad between the steel light bar mounts and the roof to avoid having big patches of rust. The roof needs some sealing attention sooner rather than later.

I put tape over most of the holes in the doghouse (engine cover in the cab). There were dozens of screws and bolts attached to it previously, and every one of them was allowing engine compartment air to blow into the cabin. I need to find some plastic filler or flexible epoxy or similar to plug them permanently, something I can sand down flush.

I ran the fuel tank down to the bottom of the gauge, then put ~31gal in the tank. If the tank is 35gal like it should be, then that means I've got a comfortable buffer at the bottom of the gauge. My vague estimate for that first half tank was 11MPG; I'll know more when I've run this next full tank through.

Next on the agenda is a complete looking over and routine maintenance by a competent mechanic. Fluids and filters and lubricant, examination of the problematic suspension, etc.
sparr: (cellular automata)
I am slowly shopping to replace my bus. This involves email notifications from a few auction sites, not all of which can filter results as narrowly as I'd like. So, I get notifications that include other interesting vehicles sometimes. Last week one of those notifications led me to an auction with 15 minutes left, bidding at $499 with the reserve met, for a van with a good engine and transmission. That got my interest. I quickly discovered that it was the longest body Dodge made, in a model I've owned before (1994-2003 Ram Van B3500, specifically the 1997 rather than my old 96), and that it was a police prisoner transport van with all the interior reinforcement that implies. The only major problem was serious damage to the sliding door, and not enough photos to make the extent of the damage entirely obvious.

Read more... )

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Clarence "Sparr" Risher

February 2025

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